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The intake manifold refers to the intake pipeline from the rear of the carburetor or throttle body to the front of the cylinder head intake duct. Its function is to distribute the air and fuel mixture from the carburetor or throttle body to the intake ports of each cylinder. The design of the intake manifold is also highly knowledgeable. In order for the combustion conditions of each cylinder in the engine to be the same, the length and curvature of the manifold in each cylinder should be as consistent as possible.
Due to the fact that the engine operates through four strokes, each cylinder of the engine is injected in a pulse manner. Based on experience, longer manifolds are suitable for low speed operation, while shorter manifolds are suitable for high speed operation. So some car models will use variable length intake manifolds or continuously variable length intake manifolds to enable the engine to perform better in various speed ranges. The plasticization of engine intake manifolds is a trend in the development of automotive engine intake manifolds. Plastic intake manifolds have significant advantages over traditional aluminum intake manifolds.
The main advantages of plastic intake manifolds are lower cost and lighter weight. In addition, due to the lower thermal conductivity of PA compared to aluminum, the temperature of the fuel nozzle and incoming air is lower. Not only can it improve hot start performance, increase engine power and torque, but also during cold start, it can to some extent avoid heat loss in the pipe and accelerate the increase of gas temperature. Moreover, the inner wall of the plastic intake manifold is smooth, which can reduce air flow resistance, thereby improving engine performance. In terms of cost, the material cost of plastic intake manifolds is basically the same as that of aluminum intake manifolds. Plastic intake manifolds are formed in one go, with a high qualification rate; However, the casting yield of aluminum intake manifold blanks is low and the machining cost is relatively high, so the production cost of plastic intake manifold can be reduced by 20% -35% compared to aluminum intake manifold.
The intake manifold is a key component that supports engine operation, with a complex structure and high requirements for mold structure and quality.
The Auto engine intake mold, designed and developed by our engineer team, is set to revolutionize the automotive manufacturing industry. With its advanced features and cutting-edge technology, this mold ensures high precision and efficiency in the production of auto parts.
Made from high-quality PA6+30%GF material, this mold boasts exceptional strength and durability. Its complex structure incorporates a tunnel core-pulling design in both the front and rear molds, enabling seamless demolding. To achieve this, the A and B boards are floated to drive the tunnel core-pulling mechanism, ensuring smooth and efficient product release.
Our Auto engine intake mold guarantees optimum precision and defect-free production, adhering to the strictest industry standards. Additionally, this mold features numerous sliders and inclined tops, contributing to its complicated yet highly functional structure.
Embracing technological advancements, our intake manifold automotive mold guarantees unparalleled performance, significantly reducing production time while ensuring superior quality. By utilizing this mold, automotive manufacturers can streamline their operations, enhance productivity, and improve overall profitability. With its exceptional features, this mold provides a crucial tool for producing reliable and high-performing auto parts that meet the ever-evolving needs of the automotive industry.
In conclusion, the Auto engine intake mold is an indispensable solution for Auto parts molds in the automotive manufacturing sector. With its complex structure, tunnel core-pulling design, and precise control system, it guarantees efficient and high-quality production. By investing in this mold, manufacturers can stay ahead of the competition, offering exceptional auto parts that meet the highest industry standards. Experience the transformative power of our Auto engine intake mold and drive your automotive manufacturing to new heights.